Carnegie Mellon University

Recovery of materials from end-of-life products- Circular Economy

The current extract-make-use-dispose paradigm throughout product supply chains has enormous environmental and socioeconomic impacts, including climate change, biodiversity loss, depletion of natural resources, and pollution. Policymakers and industry practitioners have suggested Circular Economy (CE) to solve these challenges. CE aims to re-design current processing/ consumption practices to eliminate waste and pollution, circulate products and materials at their highest value, and regenerate nature. Although conceptually simple, the development of CE networks is hindered by the lack of scientific guidance on how to implement and evaluate the effectiveness of CE initiatives. 

The goal of this research is to advance the state of the art in designing and evaluating CE networks. Specifically, we intend to develop mathematical models for different CE initiatives and multi-agent networks with a particular focus on the recovery/ reuse of plastic and electronic waste. 

Selected Publications:

Design and optimization of circular economy networks—A case study of PET

A Framework for Dynamic Modeling of Circular Economy Networks: The Polyethylene Terephthalate (PET) Packaging Supply Chain as a Case Study

Process Design, Simulation and Optimization of Critical Mineral and Rare Earth Element Recovery Systems

 

Rare earth elements (REEs) are critical to advanced energy technologies, electrified transportation, modern electronics, and strategic defense applications. While the United States holds significant domestic REE resources, it currently lacks robust downstream processing infrastructure and continues to rely heavily on foreign supply chains for refined REE products. As a result, rebuilding domestic REE processing capability has emerged as a key national priority.

Our research addresses this challenge by developing optimization-based, systems-level frameworks for the design and analysis of REE recovery processes from both end-of-life materials and primary ores (including monazite, bastnaesite, and xenotime). These frameworks integrate superstructure optimization, mechanistic process modeling, and techno-economic and environmental assessment to identify optimal processing pathways, quantify trade-offs, and guide technology selection under realistic feedstock and market variability. We also develop open, accessible tools that translate these methods into practical decision-support systems for researchers and industry, enabling broader adoption and accelerating innovation in critical materials recovery.

Selected Publications:

Design and Optimization of Processes for Recovering Rare Earth Elements from End of Life Permanent Magnets

A Comprehensive Techno-Economic-Environmental Assessment for the recovery of Ce, La, Pr, Nd, and Y from U.S Based Ore Concentrates

An optimization-based law of mass action precipitation/dissolution model

Software

  • Generalized Superstructure Framework (AIChE Journal, 2026): 

Code: github.com/prommis/prommis/tree/main/src/prommis/superstructure;

Documentation: prommis.readthedocs.io/en/latest/superstructure/superstructure_function_documentation.html).

  • Chemical Precipitator (Systems and Control Transactions, 2025)

Code: https://github.com/prommis/prommis/tree/main/src/prommis/cmi_precipitator

Documentation: https://prommis.readthedocs.io/en/latest/_autosummary/prommis.cmi_precipitator.precipitate_properties.html

Electrification, Renewable Energy, Decarbonization of the Chemical Industry, Green Hydrogen

Research focuses on decarbonizing the chemical industry and energy systems through renewable integration, green hydrogen, and biomass conversion. We develop optimization frameworks to identify cost‑effective retrofit strategies for existing infrastructure, balancing emissions reduction with capital costs, electricity prices, and policy constraints.

Key challenges include managing intermittent renewable supply, matching generation with demand, and designing flexible power‑to‑x systems. We also study storage and time‑of‑use strategies, including optimal battery operation under degradation constraints, to minimize costs while enabling deep decarbonization. 

Selected Publications:

Optimal Retrofit of Carbon Capture and Electrification Technologies in Oil Refineries for Reducing Direct CO2 Emissions

Pareto optimal solutions for decarbonization of oil refineries under different electricity grid decarbonization scenarios

Green Hydrogen Production: Process Design and Capacity Expansion Integrating Economic and Operational Autonomy Objectives

Coupling time varying power sources to production of green-hydrogen: A superstructure based approach for technology selection and optimal design

 Effect of Tariff Policy and Battery Degradation on Optimal Energy Storage

BISSO: Biomass Interface for Superstructure Simulation and Optimization

A market-driven algorithm for the assessment of promising bio-based chemicals: 

Data-Driven Modeling

This line of research is motivated by the need to discover interpretable and mathematically explicit models directly from data. We are currently investigating Symbolic Regression via Kaizen Programming (KP) as a systematic, data-driven framework for learning physically meaningful models without requiring a priori specification of the functional form.

In contrast to conventional black-box machine learning approaches that prioritize predictive accuracy at the expense of transparency, symbolic regression simultaneously performs model structure identification and parameter estimation by searching over the space of candidate analytical expressions. The resulting models are expressed as closed-form equations that map input descriptors to target outputs, enabling direct physical interpretability 

Selected Publications 

Learning interpretable multi-output models: Kaizen Programming based symbolic regression for estimating outlet concentrations of a splitter

Development of a machine learning-based soft sensor for an oil refinery’s distillation column

A Comparative Study on the Numerical Performance of Kaizen Programming and Genetic Programming for Symbolic Regression Problems