O. Burak Ozdoganlar-Mechanical Engineering - Carnegie Mellon University

O. Burak Ozdoganlar

Professor, Mechanical Engineering

Associate Director, ICES

Courtesy Appointments, Biomedical Engineering, Materials Science & Engineering

Address:
5000 Forbes Avenue
Scaife Hall 312
Pittsburgh, PA 15213
Phone: 412-268-9890
Fax: 412-268-3348

Bio

Burak Ozdoganlar is Professor in Mechanical Engineering and Materials Science and Engineering, and Russell V. Trader Career Faculty Fellow at Carnegie Mellon University. He received his M.S. in Aerospace Engineering (1993) and Mechanical Engineering from Ohio State University (1995), and Ph.D. (1999) in Mechanical Engineering from University of Michigan. For the following two years, he served as a Post Doctoral Research Associate at the University of Illinois, Urbana-Champaign. From 2001 to 2004, he worked as a Senior Member of the Technical Staff at Sandia National Laboratories. He joined Carnegie Mellon in January 2004. His background includes modeling and experimentation of manufacturing and machining processes and systems, specializing in micro- and nano-scale manufacturing and its applications to medical devices; modal analysis and testing; and structural dynamics. Currently, he is the president of International Institution of Micro Manufacturing (I2M2), and associate technical editor for ASME J. Manufacturing Science and Engineering and for SME J. Manufacturing Processes. He is a member of the Phi Kappa Phi and Sigma Xi honor societies, SME/NAMRI, ASME, and ASEE. He is a recipient of 2011 Blackall Machine Tool and Gage Award (ASME); Society of Manf. Engineering 2007 Outstanding Young Manufacturing Engineer award; 2006 NSF/CAREER award; and 2008 North American Manufacturing Research Institute/Society of Manufacturing Engineers (SME) Outstanding Paper award.

Education

B.S. Istanbul Technical University, Turkey

M.S. Ohio State University,Columbus

Ph.D. University of Michigan, Ann Arbor

Post-doc, University of Illinois at Urbana-Champaign

Senior Member of Tech. Staff, Sandia National Labs, Albuquerque

Research

The research in Ozdoganlar’s Multiscale Manufacturing and Dynamics Laboratory (MMDL) focuses on manufacturing science and engineering, with an emphasis on micro- and nano-manufacturing. The overarching objective of our research is to realize scientific and technological advances for predictable manufacturing of multiscale (meso/micro/nano) three-dimensional devices, parts and features. My research synergistically combines theoretical, numerical and experimental analyses, with the aim of gaining fundamental understanding of multiscale manufacturing processes. Our research finds cutting-edge applications in medical, bio-medical, energy, robotics, and aerospace fields.

In general, mechanical micro-manufacturing has become an effective approach for creating micro/meso-scale features, and it complements lithographic (MEMS-fabrication) techniques through its unique capabilities—fabricating three-dimensional geometries across numerous length scales on a broad selection of materials. The research in our group to date have been primarily in mechanical micro/nano-manufacturing processes and equipment. Most of our research efforts have focused on micromachining (e.g., micromilling), nano-scale material removal, and more recently, micro-molding.

There are three broad thrusts of research in our laboratory:

  1. Mechanics of micro-scale material removal: The mechanics of material removal at the micro-scale are significantly different from those at the macro scale. For instance, the size scales in micromachining are commensurate with grain sizes of most metals, and thus, the crystallographic effects cannot be neglected. Our research approach includes microplasticity-based theoretical modeling, detailed numerical (FEM) modeling using crystal plasticity-based material models, and experimental investigations.
  2. Dynamics and Vibrations of micro-scale structures and micromachining: Dynamic interactions between the tool and the workpiece affect the forces, accuracy, surface quality and productivity. Our research in this area involves analytical modeling and solution of three-dimensional micro-tool dynamics (bending, axial, and torsional vibrations) including actual fluted tool geometry. The research in this area includes both theoretical and experimental analyses.
  3. Novel micro/nano-manufacturing techniques and application-driven research: This thrust involves development and analysis of novel processes and equipment for micro/nano-manufacturing. This research is mainly motivated by practical applications, especially from the bio-medical field, that leverage our fundamental research activities.

Selected Honors & Awards

  • Blackall Machine Tool and Gage Award, American Society of Mechanical Engineers, 2011
  • Russell V. Trader Career Faculty Fellow at Carnegie Mellon University, Nov 2009- Oct 2011)
  • National Science Foundation CAREER award, 2006
  • Kuo K. Wang Outstanding Young Manufacturing Engineer Award, Society of Manufacturing Engineers, 2007
  • Organizer, "Manufacturing...The Future" symposium in 2011 National Academy of Engineers' European Union-American Frontiers of Engineering Conference
  • Best paper of the Year award, North American Manufacturing Research Institution of Society of Manufacturing Engineers (2007-2008)
  • Struminger Teaching Fellow, Mechanical Engineering Department, Carnegie Mellon University (2007-2008)

Research Funding

National Science Foundation (NSF), National Institutes of Health (NIH), Defense Advanced Research Projects Agency (DARPA), Private companies, State of Pennsylvania (PITA)

Selected Publications

  • Lee, J, Gozen, B.A., and Ozdoganlar. O.B. , 2011, “Modeling and Experimentation of Bone Drilling Forces,” in review, J. Biomechanics.
  • Filiz, S., Romero, L., Ozdoganlar, O. B. , 2010, “A Spectral-Tchebychev Solution for Three-Dimensional Vibrations of Parallelepipeds,” in review, ASME J. Applied Mechanics.
  • Tulsian, A.S., Prashanth, A.K., Donmez, M.A., and Ozdoganlar, O.B. , 2010 “Measurement of Error Motions of Ultra-High-Speed Miniature Spindles for Micromachining,” in review, Precision Engineering.
  • Siopis, M.S., Kinsey, B.L., Kota, N., and Ozdoganlar, O.B., 2010, “Effect of severe prior deformation on electrical-assisted compression of cooper copper specimens,” in review, ASME J. Manufacturing Science and Engineering.
  • Anandan, K.P., and Ozdoganlar, O.B. , 2011, “A Methodology for Measuring Axial and Radial Error Motions of Miniature Ultra-High-Speed Micromachining Spindles,” in review, Precision Engineering.
  • Bediz, B., Kumar, U., Schmitz, T.L., and Ozdoganlar, O.B. , 2011, “Modeling and Experimentation for Three-Dimensional Dynamics of Endmills,” in review, International J. Machine Tool and Manufacture.
  • Kota, N. and Ozdoganlar, O.B. , 2011, “Machining of Coarse Grained Aluminum Including Crystallographic Effects,” in review, International J. Machine Tool and Manufacture.
  • Supekar, S.D., Gozen, B.A., Bediz, B., Ozdoganlar, O.B., Skerlos, S.J., 2011, “Feasibility of Supercritical Carbon Dioxide Based Metalworking Fluids in Micromachining,” in review, ASME J. Manufacturing Science and Engineering.
  • Gozen, B.A., and Ozdoganlar, O.B. , 2011, "Design and Evaluation of a Mechanical Nanomanufacturing System for Nanomilling," in print, Precision Engineering.
  • Lee, J., Rabin, Y. and Ozdoganlar, O.B. , 2011, "A New Thermal Model for Bone Drilling with Applications to Orthopaedic Surgery,” in print, Medical Engineering and Physics.
  • Kota, N., Rollett, A. D., and Ozdoganlar, O. B. , 2011 “A Rate-Sensitive Plasticity-based Model for Machining of fcc Single-Crystals, Part 1: Model Development,” in print, Journal of Manufacturing Science and Engineering, Transactions of the ASME.
  • Kota, N., Rollett, A. D., and Ozdoganlar, O.B. , 2011 “A Rate-Sensitive Plasticity-based Model for Machining of fcc Single-Crystals, Part 2: Model Calibration and Validation,” in print, Journal of Manufacturing Science and Engineering, Transactions of the ASME.
  • Wilson, M.E., Kota, N., Kim, Y., Wang, Y., Stolz D., LeDuc, P. R., Ozdoganlar, O.B. , 2011, "Fabrication of Circular Microfluidic Channels by Combining Mechanical Micromilling and Soft Lithography" Lab Chip, 11(8), 1550 – 1555.
  • Filiz, S. and Ozdoganlar, O.B. , 2011 “A Three-Dimensional Model for the Dynamics of Micro-Endmills including Bending, Torsional and Axial Vibrations,” J. Precision Engineering, 35(1), pp. 24-37.
  • Gozen, B.A., and Ozdoganlar, O.B. , 2010, “A Rotating-Tip-based Mechanical Nano-manufacturing Process: Nanomilling,” Nanoscale Research Letters, 5(9), 1403-1407.
  • Filiz, S. and Ozdoganlar, O. B. , 2010 “A Model for Bending, Torsional and Axial Vibrations of Micro- and Macro-Drills Including Actual Drill Geometry, Part 1: Model Development and Numerical Solution,” Journal of Manufacturing Science and Engineering, Transactions of the ASME, 132(4), 041017.
  • Filiz, S. and Ozdoganlar, O. B. , 2010 “A Model for Bending, Torsional and Axial Vibrations of Micro- and Macro-Drills Including Actual Drill Geometry, Part 2: Experimental Validation and Applications,” Journal of Manufacturing Science and Engineering, Transactions of the ASME, 132(4), 041018.
  • Nain, A.S., Filiz, S., Ozdoganlar, O.B., Sitti, M., Amon, C., 2010, “Note: Aligned deposition and modal characterization of micron and submicron poly(methyl methacyrlate) fiber cantilevers,” Review of Scientific Instruments, 81(1), 016102.
  • Kota, N. and Ozdoganlar, O.B. , 2010, “A Model-Based Analysis of Orthogonal Cutting for Single-Crystal FCC Metals including Crystallographic Anisotropy,” J. Machining Science and Technology 14(1) pp.102-127.
  • Filiz, S. and Ozdoganlar, O.B. , 2009, “Coupled Axial-Torsional Vibrations of Micro and Macro Drills,” Transactions of the North American Manufacturing Research Institution of SME, 37.57-65.
  • Yagci, B., Filiz, S., Romero, L.A., and Ozdoganlar, O.B. , 2009 “A Spectral-Tchebychev Technique for Solving Linear and Nonlinear Beam Equations,” Journal of Sound and Vibration, 321(38718), 375-404.
  • Filiz, S., C.-H. Cheng, K.B. Powell, T. L. Schmitz, and Ozdoganlar, O.B. , 2009, “An Improved Tool-Holder Model for RCSA Tool-Point Frequency Response Prediction,” J. Precision Engineering, 33(1), 26-36.
  • Filiz, S., Romero, L., Ozdoganlar, O.B. , 2008, “An Analytical Model for Micro-Endmill Dynamics,” J. Vibrations and Controls, 14(8), 1125–1150.
  • Filiz, S. and Ozdoganlar, O.B. , 2008 “Micro-endmill Dynamics Including the Actual Fluted Geometry and Setup Errors, Part 2: Model Validation and Application,” Journal of Manufacturing Science and Engineering, Transactions of the ASME, 130(3), 311201-3112013.
  • Filiz, S. and Ozdoganlar, O. B. , 2008 “Micro-endmill Dynamics Including the Actual Fluted Geometry and Setup Errors, Part 1: Model Development and Numerical Solution,” Journal of Manufacturing Science and Engineering, Transactions of the ASME, 130(3), 311191-3111910.
  • Lawson, B. L., Kota, N., and Ozdoganlar, O.B. , 2008, “Effect of Crystallographic Anisotropy on Orthogonal Micromachining of Single-Crystal Aluminum,” Journal of Manufacturing Science and Engineering, Transactions of the ASME, 130 (3), pp. 031161-9311161.
  • Kota, N. and Ozdoganlar, O.B. , 2008, “A Simplified Model for Orthogonal Micromachining of fcc Single-Crystal Materials,” Transactions of the North American Manufacturing Research Institution of SME, 36, pp. 193-200. [Outstanding Paper of the Year Award, NAMRI/Society of Manufacturing Engineers]
  • Anandan, K. P., and Ozdoganlar, O.B. , 2008, “An Experimental Study on a Mandrel-Based Diamond Polishing Configuration,” Transactions of the North American Manufacturing Research Institution of SME, 36, pp. 365-372.
  • Filiz, S. and Ozdoganlar, O.B. , 2008, “Experimental Modal Analysis for Micro-Drills,” Transactions of the North American Manufacturing Research Institution of SME, 36, pp. 185-192.
  • Filiz, S., Xie, L., Weiss, L. and Ozdoganlar, O.B. , 2008, “Micromilling of Microbarbs for Medical Implants,” International Journal of Machine Tools & Manufacture 48(1) pp. 459–472.
  • Filiz, S., Conley, C.M., Wasserman, M.W., and Ozdoganlar, O.B. , 2007, “An Experimental Investigation of Micromachinability of Copper 101 using Tungsten Carbide Micro-Endmills,” International Journal of Machine Tools & Manufacture 47 (7-8), pp. 1088-1100.
  • Xie, L., Brownridge, S.D., Ozdoganlar, O.B. , and Weiss, L., 2006, “The viability of micromilling for manufacturing mechanical attachment components for medical applications,” Transactions of the NAMRI/SME, XXXIV, pp. 445–452.
  • Ozdoganlar, O.B. , Hansche, B., and Carne, T. G., 2005, “Experimental Modal Analysis for Micro Electromechanical (MEMS) Systems,” Int. Journal of Experimental Mechanics, 45 (6), pp. 498-506.
  • Mellinger, J. C., Ozdoganlar, O. B., DeVor, R. E. and Kapoor, S. G., 2003, “Modeling Chip-Evacuation Forces in Drilling with Various Flute Geometries,” ASME J. Mfg. Sci. and Engg., 125, pp. 405-415.
  • Sahu, S. K., Ozdoganlar, O. B., DeVor, R. E., and Kapoor, S. G., 2003, “Effect of groove-type chip breakers on twist drill performance,” Int. J. of Machine Tools and Manufacture, 43(6), pp. 617-627.
  • Lu, J., Ozdoganlar, O. B., DeVor, R. E., and Kapoor, S. G., 2003, “A Process Model-Based Methodology for Comprehensive Process Planning of Contour Turning Operations,” Trans. of NAMRC/SME., 31, pp. 547-554.
  • Gupta K., Ozdoganlar, O. B., Kapoor, S. G., and DeVor, R. E., 2003, “Modeling and Prediction of Hole Profile in Drilling, Part I: Modeling Drill Dynamics in the Presence of Drill Alignment Errors,” ASME J. Mfg. Sci. and Engg., 125, pp. 6-13.
  • Gupta K., Ozdoganlar, O. B., Kapoor, S. G., and DeVor, R. E., 2003, “Modeling and Prediction of Hole Profile in Drilling, Part II: Modeling Hole Profile,” ASME J. Mfg. Sci. and Engg., 125, pp. 14-20.
  • Endres, W. J., and Ozdoganlar, O. B., 2002, “Existence and Effects of Overlap Factors Greater than Unity and Less than Zero,” J. Manuf. Proc., Vol. 4, 67-76; also in Trans. of NAMRI/SME, 29, pp. 159-166.
  • Mellinger, J. C., Ozdoganlar, O. B., DeVor, R. E. and Kapoor, S. G., 2002, “Modeling Chip-Evacuation Forces and Prediction of Chip-Clogging in Drilling,” ASME J. Mfg. Sci. and Engg. , 124, pp. 605-614.
  • Reddy, R. G., Ozdoganlar, O. B., Kapoor, S. G., DeVor, R. E., and Liu, X., 2002, “A Stability Solution for the Axial Contour-Turning Process,” ASME J. Mfg. Sci. and Engg., 124, pp. 581-587 .
  • Chowdhary, S., Ozdoganlar, O. B., Kapoor, S. G., and DeVor, R. E., 2002, “Modeling and Analysis of Internal Thread Forming,” Tech. Pap. Soc. Manuf. Eng. No. MR02-172, p.1-8, and in Trans. of NAMRC/SME, 30, pp. 329-336.
  • Jun, M. B., Ozdoganlar, O. B., DeVor, R. E., Kapoor, S. G., Kirchheim A., and Schaffner, G., 2002 “Evaluation of a spindle-based force sensor for monitoring and fault diagnosis of machining operations,” Int. J. of Machine Tools and Manufacture, 42, pp. 741-751.
  • Ozdoganlar, O. B., and Endres, W. J., 2000, “An Analytical Representation of Chip Area for Corner-Radiused Tools under Both Depth-of-Cut and Feed Variations,” ASME J. Mfg. Sci. and Engg., 122, pp. 660-665.